Graphite Mold Flat Machining
Workpiece 🔔 Graphite Challenges (Electroplated Grinding Head) ❌ Poor surface quality Benefits ✅ Surface roughness down by 81%, from 744nm to 139 nm ✅ Tool life increased by 3 times
Workpiece 🔔 Graphite Challenges (Electroplated Grinding Head) ❌ Poor surface quality Benefits ✅ Surface roughness down by 81%, from 744nm to 139 nm ✅ Tool life increased by 3 times
Workpiece 🔔 Glass 🔔 Thickness: 0.140mm → 0.068mm 🔔 Required Roughness Sa < 400nm Challenges ❌ Severe cutter marks ❌ Thin glass without much room for polishing ❌ Easy to crack, low yield Benefits ✅ Surface roughness… Read More »Ultra-thin Glass Flat Surface Machining
Workpiece 🔔 Sapphire 🔔 Hole: D2.5×0.8mm 🔔 Required Roughness Ra < 200nm Challenges ❌ Poor hole wall surface quality ❌ Polishing time too long for mass production Benefits ✅ Hole wall roughness improved from by 85%, 293nm… Read More »Sapphire Through-Hole Sidewall Machining
Workpiece 🔔 Aluminosilicate Glass 🔔 120 x 60 x 2.2mm 🔔 Required Roughness Sa < 600nm Challenges ❌ Failure to meet roughness: Sa 800-1000nm ❌ Unrealizable to mass production due to short tool life ❌ Profile tolerance >… Read More »Curved Surface Machining of Aluminosilicate Glass
Workpiece 🔔 Titanium Alloy 🔔 Hole: D1x10mm 🔔 Depth-Diameter Ratio 1:10 Challenges ❌ Long cycle time ❌ Poor hole wall quality: Heat discoloration, high roughness and severe burring Conprofe Benefits ✅ Cycle time down by 73%,… Read More »Forged Titanium Alloy Deep Blind Cross-Hole Drilling
Workpiece 🔔 Titanium Alloy TC4 🔔 145×70×7mm Challenges ❌ Short tool life ❌ Severe burrs Conprofe Benefits ✅ Tool life doubled ✅ Surface roughness down by 50% ✅ Burr reduction and lower manual deburring costs ✅ Clean… Read More »Titanium Alloy Phone Enclosure Side Milling
Workpiece 🔔 AlSiC workpiece (60% SiC) 🔔 M3x6mm Thread Holes Challenges ❌ Long cycle time with manual tapping: 3,600s+ ❌ High scrap rate from poor thread quality ❌ 6 taps needed to machine one hole ❌ Manual operation… Read More »AlSiC Threaded Hole Machining
Workpiece 🔔 3D-Printed Titanium Alloy TC4 🔔 25x12x10mm Challenges ❌ Long cycle time ❌ Short tool life ❌ Poor performance ❌ Severe burring and poor surface quality Conprofe Benefits ✅ Cycle time down by over 50%, from 25min… Read More »3D-Printed Titanium Alloy Spinal Cage Milling
従来加工案 ❌ 加工効率が低い ❌ 材料が割れやすい CONPROFE加工案 🔔 超音波精密彫刻フライスマシニングセンタULM-600 🔔 超音波加工技術 🔔 一体型PCDドリル 加工の優位性 ✅ D0.5x5mmの穴を1,200個安定して連続的に加工可能(アスペクト比10:1) ✅ 穴一個当たりの加工時間は270秒から75秒まで72%短縮 ✅ 穴壁が滑らかで、穴の開口部のチッピング量は0.4㎜から0.13mmへと68%減
Challenges ❌ Low machining efficiency ❌ Vulnerable to hole edge chipping Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solld PCD Drill Conprofe Benefits ✅ Continuous drilling of 1,200 D0.5x5mm holes… Read More »Quartz Glass Showerhead Drilling