Workpiece 🔔 Quartz Glass Substrate 🔔 Chamfer and Side Machining (Required Roughness Sa 150nm) Challenges ❌ Low efficiency (C/T 120min) ❌ Poor side wall surface quality Conprofe Benefits ✅ 88% cycle time reduction, from 120min to 14.5min ✅… Read More »Quartz Glass Substrate Chamfer & Side Machining
Workpiece 🔔 Single Crystal Silicon 🔔 Hole: D0.65x15mm 🔔 Depth-Diameter Ratio: 23:1 Challenges ❌ Vulnerable to hole edge chipping ❌ Long cycle time ❌ Short tool life Conprofe Benefits ✅ No chipping around hole edges ✅ Cycle time… Read More »Single Crystal Silicon Showerhead Hole Drilling
従来加工案 ❌ お客様はこのような微細超深穴の成熟な加工案を持っていない ❌ 穴壁の粗さSa ≥6.54μm ❌ 穴の真円度 ≥0.025mm ❌ 穴の垂直度は保証できない CONPROFE加工案 🔔 超音波精密彫刻フライスマシニングセンタULM-600 🔔 超音波加工技術 🔔 一体式PCDマイクロドリル 加工の優位性 ✅ PCDドリルはD0.45*24.75mmの微細超深穴を連続で2000個加工できる（アスペクト比55:1） ✅ ブラインド穴加工、穴の入口部はチッピングがないと目視で確認できる ✅ 穴の真円度が0.003㎜ ✅ 穴壁の粗さは6.540μmから0.013μmへと99.8%低減
Challenges ❌ Immature machining solution ❌ Hard to control hole perpendicularity ❌ Hole wall roughness ≥Sa 6.54μm ❌ Hole roundness ≥0.025mm Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solid PCD Micro… Read More »Single Crystal Silicon Curved Electrode Hole Drilling
Workpiece 🔔 Superalloy 🔔 Min Blade Thickness: 0.3mm Challenges ❌ Noticeable chatter marks on the surface ❌ Poor surface quality (Roughness Sa 0.93μm) Conprofe Benefits ✅ Reduced cutting force and improved surface quality ✅ Blade roughness reduced by… Read More »Superalloy Blisk Machining
Workpiece 🔔 304 Stainless Steel 🔔 Workpiece: φ192x30mm 🔔 Hole: φ2x30mm 🔔 Depth-Diameter Ratio 15:1 Challenges ❌ Poor hole perpendicularity ❌ Hole wall cutter mark from two-sided drilling ❌ Low machining efficiency ❌ Short tool life Conprofe Benefits… Read More »Stainless Steel Flight Engine Chiller Hole Drilling
Workpiece 🔔 Titanium Alloy TC4 🔔 Hole: φ1.0x30mm 🔔 Depth-Diameter Ratio: 30:1 Challenges ❌ Low efficiency (95s/hole) and short tool life ❌ Failing to meet the requirement of Ra ≤0.40μm ❌ High scrap rate due to unstable machining… Read More »Titanium Alloy Hole Drilling
Workpiece 🔔 Superalloy GH4169 Challenges ❌ Short tool life (avg. machining length 60 meters/tool) Conprofe Benefits ✅ Lower cutting force and reduced tool wear with ultrasonic machining ✅ Machining length per tool increased by 33% to avg.… Read More »Superalloy Side Milling
Workpiece 🔔 GH4169 Superalloy 🔔 HV560 Challenges ❌ Low machining efficiency with bench drill ❌ Severe burrs with size up to 1.206mm ❌ Manual deburring necessary Conprofe Benefits ✅ Hole wall quality improved ✅ Burrs reduced by 91.6%,… Read More »Superalloy Cotter-Pin Hole Drilling
Workpiece 🔔 AlSiC (SiC60%) 🔔 Hole: M3, Depth 4-6mm 🔔 Hole Wall Thickness: 0.5mm Challenges ❌ Manual operation ❌ Unstable quality and high scrap rate ❌ Cycle time: >180s/hole ❌ Tool life: 3~5 taps/hole Conprofe Benefits ✅ No… Read More »Aluminum Silicon Carbide Hole Drilling & Thread Machining
Conprofe Technology Group Co., Ltd.
Tel：+86-20 3861 9084
WhatsApp： +86-138 2607 9999
Email： sales-international@conprofetech.com
Address：Room 401, Building B, No.6 Nanyun 2nd Rd, Huangpu District, Guangzhou, Guangdong 510663