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AlSiC Braking Disc Hole Drilling

 

Workpiece

🔔 AlSiC

🔔 Workpiece: D258x46mm

🔔 D4x45.5mm Holes

🔔 Depth-Diameter Ratio 11:1

 

Challenges

Hard-brittle material, easy to break

Poor tool life: <5 holes/tool

Quality failure from severe hole exit edge flagging

Long cycle time: 530s/hole

 

Conprofe Benefits

No burrs or flanging at hole edges

Tool life improved by 9 times to 50 holes/tool

Cycle time shortened by 51%, from 530s to 260s per hole

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

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