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Alumina Ceramic Impeller Machining

 

Workpiece

🔔 Alumina Ceramic Impeller

🔔 φ100x18mm

🔔 HV1,760

 

Challenges

High-hardness material with high profile tolerance requirement

Poor tool life and profile tolerance of grinding tools

Sever workpiece sub-surface damage (SSD) shortening the blades service life

Low machining efficiency

 

Conprofe Benefits

Longer tool life and higher contour accuracy with ultrasonic machining

Reduced SSD and chippings

Polishing time shortened from improved surface quality

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

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