ehaitech

  Workpiece 🔔 Superalloy 🔔 Hole: φ0.5/0.6/0.7mm   Challenges (Laser+EDM) ❌ Long cycle time with EDM: 150s ❌ Engine blade service life shortened by EDM recast layer   Conprofe Benefits ✅ Lower cutting force and significant burr reduction ✅ Qualified… Read More »Superalloy Blade Cooling Holes Machining

  Workpiece 🔔 Superalloy 🔔 Min Blade Thickness: 0.3mm Challenges ❌ Noticeable chatter marks on the surface ❌ Poor surface quality (Roughness Sa 0.93μm)   Conprofe Benefits ✅ Reduced cutting force and improved surface quality ✅ Blade roughness reduced by… Read More »Superalloy Blisk Machining

Workpiece 🔔 304 Stainless Steel 🔔 Workpiece: φ192x30mm 🔔 Hole: φ2x30mm 🔔 Depth-Diameter Ratio 15:1   Challenges ❌ Poor hole perpendicularity ❌ Hole wall cutter mark from two-sided drilling ❌ Low machining efficiency ❌ Short tool life   Conprofe Benefits… Read More »Stainless Steel Flight Engine Chiller Hole Drilling

  Workpiece 🔔 Titanium Alloy TC4 🔔 Hole: φ1.0x30mm 🔔 Depth-Diameter Ratio: 30:1   Challenges ❌ Low efficiency (95s/hole) and short tool life ❌ Failing to meet the requirement of Ra ≤0.40μm ❌ High scrap rate due to unstable machining… Read More »Titanium Alloy Hole Drilling

  Workpiece 🔔 Superalloy GH4169   Challenges ❌ Short tool life (avg. machining length 60 meters/tool)   Conprofe Benefits ✅ Lower cutting force and reduced tool wear with ultrasonic machining ✅ Machining length per tool increased by 33% to avg.… Read More »Superalloy Side Milling

  Workpiece 🔔 GH4169 Superalloy 🔔 HV560   Challenges ❌ Low machining efficiency with bench drill  ❌ Severe burrs with size up to 1.206mm ❌ Manual deburring necessary   Conprofe Benefits ✅ Hole wall quality improved ✅ Burrs reduced by 91.6%,… Read More »Superalloy Cotter-Pin Hole Drilling

Workpiece 🔔 AlSiC (SiC60%) 🔔 Hole: M3, Depth 4-6mm 🔔 Hole Wall Thickness: 0.5mm   Challenges ❌ Manual operation ❌ Unstable quality and high scrap rate ❌ Cycle time: >180s/hole ❌ Tool life: 3~5 taps/hole   Conprofe Benefits ✅ No… Read More »Aluminum Silicon Carbide Hole Drilling & Thread Machining

  Workpiece 🔔 AlSiC 🔔 Workpiece: D258x46mm 🔔 D4x45.5mm Holes 🔔 Depth-Diameter Ratio 11:1   Challenges ❌ Hard-brittle material, easy to break ❌ Poor tool life: <5 holes/tool ❌ Quality failure from severe hole exit edge flagging ❌ Long cycle… Read More »AlSiC Braking Disc Hole Drilling

  Workpiece 🔔 Quartz Ceramic 🔔 100x100x50mm   Challenges ❌ Low machining efficiency   Conprofe Benefits ✅ Significant cutting force reduction with ultrasonic machining ✅ Minimized cracks and chippings ✅ Cycle time shortened by 75%, from 660min to 165min

  Workpiece 🔔 Carbon-Carbon Composite 🔔 M5x0.8 Thread Holes   Challenges ❌ CNC thread milling easily leading to material delamination and fiber fall-out ❌ Low yield with manual tapping   Conprofe Benefits ✅ Qualified thread quality ✅ Replacing manual operation… Read More »Carbon-Carbon Composite Hole Threading