Workpiece 🔔 Titanium Alloy TC4 🔔 145×70×7mm Challenges ❌ Short tool life ❌ Severe burrs Conprofe Benefits ✅ Tool life doubled ✅ Surface roughness down by 50% ✅ Burr reduction and lower manual deburring costs ✅ Clean… Read More »Titanium Alloy Phone Enclosure Side Milling
Workpiece 🔔 Titanium Alloy 🔔 Hole: D1x10mm 🔔 Depth-Diameter Ratio 1:10 Challenges ❌ Long cycle time ❌ Poor hole wall quality: Heat discoloration, high roughness and severe burring Conprofe Benefits ✅ Cycle time down by 73%,… Read More »Forged Titanium Alloy Deep Blind Cross-Hole Drilling
Workpiece 🔔 3D-Printed Titanium Alloy TC4 🔔 25x12x10mm Challenges ❌ Long cycle time ❌ Short tool life ❌ Poor performance ❌ Severe burring and poor surface quality Conprofe Benefits ✅ Cycle time down by over 50%, from 25min… Read More »3D-Printed Titanium Alloy Spinal Cage Milling
Workpiece 🔔 AlSiC workpiece (60% SiC) 🔔 M3x6mm Thread Holes Challenges ❌ Long cycle time with manual tapping: 3,600s+ ❌ High scrap rate from poor thread quality ❌ 6 taps needed to machine one hole ❌ Manual operation… Read More »AlSiC Threaded Hole Machining
Workpiece 🔔 Quartz Glass Substrate 🔔 Chamfer and Side Machining (Required Roughness Sa 150nm) Challenges ❌ Low efficiency (C/T 120min) ❌ Poor side wall surface quality Conprofe Benefits ✅ 88% cycle time reduction, from 120min to 14.5min ✅… Read More »Quartz Glass Substrate Chamfer & Side Machining
Challenges ❌ Low machining efficiency ❌ Vulnerable to hole edge chipping Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solld PCD Drill Conprofe Benefits ✅ Continuous drilling of 1,200 D0.5x5mm holes… Read More »Quartz Glass Showerhead Drilling
Challenges ❌ Immature machining solution ❌ Hard to control hole perpendicularity ❌ Hole wall roughness ≥Sa 6.54μm ❌ Hole roundness ≥0.025mm Conprofe Solution 🔔 Ultrasonic Precision Engraving and Milling Center ULM-600 🔔 Ultrasonic Machining System 🔔 Solid PCD Micro… Read More »Single Crystal Silicon Curved Electrode Hole Drilling
Workpiece 🔔 Single Crystal Silicon 🔔 Hole: D0.65x15mm 🔔 Depth-Diameter Ratio: 23:1 Challenges ❌ Vulnerable to hole edge chipping ❌ Long cycle time ❌ Short tool life Conprofe Benefits ✅ No chipping around hole edges ✅ Cycle time… Read More »Single Crystal Silicon Showerhead Hole Drilling
Workpiece 🔔 Nomex Honeycomb Contouring Challenges ❌ Uneven machined surface, severe burrs and excessive dust ❌ Vulnerable to workpiece deformation, tearing and collapse due to compression Conprofe Benefits ✅ Burr reduction by 90% ✅ Efficient 5-axis contouring… Read More »Nomex Honeycomb Contouring
Conprofe Ultrasonic 5-Axis Simultaneous Gantry Machining Center UGG4020-5AXIS, an Effective CNC Solution for hard-to-cut materials like Nomex Honeycomb – Burr reduction by 90% – Efficient contouring of complicated shapes – Significant cutting force reduction – Optional fully-closed protection and vacuum system… Read More »[Case] Conprofe Ultrasonic Machining Solution for Nomex Honeycomb
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