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Carbon-Ceramic Brake Machining

 

Workpiece

🔔 Carbon-Ceramic Brake Disc

🔔 D380 x 20.5mm

🔔 Internal grinding, step milling, hole drilling

 

Challenges

Severe tool wear from grinding high-hardness material

Chipping, delamination, fiber pull-out and hole edge cracking issues

Low machining efficiency (C/T 120min)

 

Benefits

Improved surface quality with no obvious clipping, cracking, delamination or fiber pull-out

Cycle time down by 47%, from 120 min to 64 min

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

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