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Curved Surface Machining of Aluminosilicate Glass

Conprofe Benefits

Lower surface roughness

Cutter profile tolerance consistently within 0.01mm, facilitating stable mass production and reduced polishing

14 times tool life increase, from 100 to 1500 pieces

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Forged Titanium Alloy Deep Blind Cross-Hole Drilling

Conprofe Benefits

Cycle time down by 73%, from 55 seconds to 15 seconds

Smooth hole wall without discoloration

No observable burrs and no need for manual deburring

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Titanium Alloy Phone Enclosure Side Milling

Conprofe Benefits

Tool life doubled

Surface roughness down by 50%

Burr reduction and lower manual deburring costs

Clean machining without cutting fluids

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AlSiC Threaded Hole Machining

Conprofe Benefits

Tool life improved by 300 times (54 holes/tool)

Cycle time shortened by 90%, from 3600s/hole to 360s/hole

Replacing manual operation to CNC thread milling

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3D-Printed Titanium Alloy Spinal Cage Milling

Conprofe Benefits

Cycle time down by over 50%, from 25min to 12min

 Tool life up by 50%+

Surface roughness Ra<0.6μm

Significant burr reduction, no need of manual deburring

Lower scrap rate

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石英ガラススプレープレートの穴あけ加工

加工の優位性

D0.5x5mmの穴を1,200個安定して連続的に加工可能(アスペクト比10:1)

穴一個当たりの加工時間は270秒から75秒まで72%短縮

穴壁が滑らかで、穴の開口部のチッピング量は0.4㎜から0.13mmへと68%減

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Quartz Glass Showerhead Drilling

Conprofe Benefits

Continuous drilling of 1,200 D0.5x5mm holes

Cycle time reduced by 72%, from 270s to 75s per hole

Hole edge chipping decreased by 68%, from 0.4mm to 0.13mm

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Quartz Glass Substrate Chamfer & Side Machining

 Conprofe Benefits

88% cycle time reduction, from 120min to 14.5min

Qualified roughness without grinding marks

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Single Crystal Silicon Showerhead Hole Drilling

Conprofe Benefits

No chipping around hole edges

Cycle time reduced by 50%, from 9min to 4.5min per hole

Stable and continuous drilling of over 6,000 holes with one cutting tool

Significant improvement of hole roundness and positional tolerance

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単結晶シリコン曲面電極穴開け加工

加工の優位性

PCDドリルはD0.45*24.75mmの微細超深穴を連続で2000個加工できる(アスペクト比55:1

ブラインド穴加工、穴の入口部はチッピングがないと目視で確認できる

穴の真円度が0.003㎜

穴壁の粗さは6.540μmから0.013μmへと99.8%低減

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