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Single Crystal Silicon Curved Electrode Hole Drilling

Conprofe Benefits

Continuous machining of over 2,000 D0.45×24.75mm ultra-deep holes

With ultra-deep micro-hole drilling, no obvious chipping around hole edges

Hole roundness 0.003mm

Hole wall roughness down by 99.8%, from Ra 6.540μm to Ra 0.013μm

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Superalloy Blisk Machining

Conprofe Benefits

Reduced cutting force and improved surface quality

Blade roughness reduced by 56%, from Sa 0.93μm to Sa 0.408μm

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Stainless Steel Flight Engine Chiller Hole Drilling

Conprofe Benefits

Cycle time down by 31.8%

Tool life up by 63 times to 3,180 holes/tool

Qualified hole dimensional accuracy

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Titanium Alloy Hole Drilling

Conprofe Benefits

Cycle time shortened by 49%

Qualified hole wall roughness Ra 0.24μm

Machining efficiency and yield improved

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Superalloy Side Milling

Conprofe Benefits

Lower cutting force and reduced tool wear with ultrasonic machining

Machining length per tool increased by 33% to avg. 80 meters

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Superalloy Cotter-Pin Hole Drilling

Conprofe Benefits

Hole wall quality improved

Burrs reduced by 91.6%, from 1.206mm to 0.101mm

Cost saving from replacing manual operation with CNC machining

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Aluminum Silicon Carbide Hole Drilling & Thread Machining

Conprofe Benefits

No cracks or chippings

Tool life up by 800 times, from less than one hole to over 200 holes

Significant cost saving from replacing manual operation with CNC machining

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Superalloy Blade Cooling Holes Machining

Conprofe Benefits

Lower cutting force and significant burr reduction

Qualified hole dimensional accuracy

Hole wall roughness decreased by 88%, from 1.629μm to Ra 0.181μm

Cycle time shortened by 40%

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AlSiC Braking Disc Hole Drilling

Conprofe Benefits

No burrs or flanging at hole edges

Tool life improved by 9 times to 50 holes/tool

Cycle time shortened by 51%, from 530s to 260s per hole

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Quartz Ceramic Antenna Box Machining

Conprofe Benefits

Significant cutting force reduction with ultrasonic machining

Minimized cracks and chippings

Cycle time shortened by 75%, from 660min to 165min

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