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Quartz Glass Showerhead Drilling

Conprofe Benefits

Continuous drilling of 1,200 D0.5x5mm holes

Cycle time reduced by 72%, from 270s to 75s per hole

Hole edge chipping decreased by 68%, from 0.4mm to 0.13mm

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Single Crystal Silicon Curved Electrode Hole Drilling

Conprofe Benefits

Continuous machining of over 2,000 D0.45×24.75mm ultra-deep holes

With ultra-deep micro-hole drilling, no obvious chipping around hole edges

Hole roundness 0.003mm

Hole wall roughness down by 99.8%, from Ra 6.540μm to Ra 0.013μm

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Single Crystal Silicon Showerhead Hole Drilling

Conprofe Benefits

No chipping around hole edges

Cycle time reduced by 50%, from 9min to 4.5min per hole

Stable and continuous drilling of over 6,000 holes with one cutting tool

Significant improvement of hole roundness and positional tolerance

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Superalloy Blade Cooling Holes Machining

Conprofe Benefits

Lower cutting force and significant burr reduction

Qualified hole dimensional accuracy

Hole wall roughness decreased by 88%, from 1.629μm to Ra 0.181μm

Cycle time shortened by 40%

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Superalloy Blisk Machining

Conprofe Benefits

Reduced cutting force and improved surface quality

Blade roughness reduced by 56%, from Sa 0.93μm to Sa 0.408μm

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Stainless Steel Flight Engine Chiller Hole Drilling

Conprofe Benefits

Cycle time down by 31.8%

Tool life up by 63 times to 3,180 holes/tool

Qualified hole dimensional accuracy

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Titanium Alloy Hole Drilling

Conprofe Benefits

Cycle time shortened by 49%

Qualified hole wall roughness Ra 0.24μm

Machining efficiency and yield improved

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Superalloy Side Milling

Conprofe Benefits

Lower cutting force and reduced tool wear with ultrasonic machining

Machining length per tool increased by 33% to avg. 80 meters

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Superalloy Cotter-Pin Hole Drilling

Conprofe Benefits

Hole wall quality improved

Burrs reduced by 91.6%, from 1.206mm to 0.101mm

Cost saving from replacing manual operation with CNC machining

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Aluminum Silicon Carbide Hole Drilling & Thread Machining

Conprofe Benefits

No cracks or chippings

Tool life up by 800 times, from less than one hole to over 200 holes

Significant cost saving from replacing manual operation with CNC machining

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