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Quartz Glass Showerhead Drilling

 

Challenges

Low machining efficiency

Vulnerable to hole edge chipping

 

Conprofe Solution

🔔 Ultrasonic Precision Engraving and Milling Center ULM-600

🔔 Ultrasonic Machining System

🔔 Solld PCD Drill

 

Conprofe Benefits

Continuous drilling of 1,200 D0.5x5mm holes

Cycle time reduced by 72%, from 270s to 75s per hole

Hole edge chipping decreased by 68%, from 0.4mm to 0.13mm

Workpiece

Benefits

  • Nomex Honeycomb Contouring

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Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

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