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Single Crystal Silicon Curved Electrode Hole Drilling

 

Challenges

Immature machining solution

Hard to control hole perpendicularity

Hole wall roughness ≥Sa 6.54μm

Hole roundness ≥0.025mm

 

Conprofe Solution

🔔 Ultrasonic Precision Engraving and Milling Center ULM-600

🔔 Ultrasonic Machining System

🔔 Solid PCD Micro Drill

 

Conprofe Benefits

Continuous machining of over 2,000 D0.45×24.75mm ultra-deep holes

With ultra-deep micro-hole drilling, no obvious chipping around hole edges

Hole roundness 0.003mm

Hole wall roughness down by 99.8%, from Ra 6.540μm to Ra 0.013μm

Workpiece

Benefits

  • Nomex Honeycomb Contouring

图片宽度:400px, 图片高度:293px

 

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression
 
 
  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

 

Workpiece

  • Nomex Honeycomb Contouring

 

 

 

 

 

 

Challenges

  • Uneven machined surface, severe burrs and excessive dust
  • Vulnerable to workpiece deformation, tearing and collapse due to compression

Benefits

  • Burr reduction by 90%
  • Efficient 5-axis contouring of complicated shapes
  • Optional fully-closed protection and vacuum system against dust and explosion

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