Conprofe Technology Co., Ltd.

Material: Quartz Fiber

Machine Tool: UEM-400

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Milling

Benefits: No chipping, meeting dimensional accuracy requirements; No discoloration with cryogenic air blasting

Material: Silicon Carbide Ceramic Matrix Composite

Machine Tool: UEM-400

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: W0.5xD2.8mm Groove Milling

Benefits: Cycle time reduced by 37.5%, from 8 hours to 5 hours; No observable chipping or sintering residue; Qualified fillet radius at groove bottom

Material: High-Silica Composite

Machine Tool: MHT-4010

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Turning and Cutting

Benefits: Improved surface finish; Tool life extended by 40%; Reduced cutting temperature

Material: Carbon-Ceramic Composite

Machine tool: ULM-600

Industry: Automotive

Cutting Tool: Solid PCD Drill

Features: D380 x 20.5mm Internal Grinding, Step Milling, Hole Drilling

Benefits: Improved surface quality, no obvious clipping, cracking, delamination or fiber pull-out; Cycle time down by 47% ,from 120 min to 64 min

Material: Carbon Fiber

Machine tool: UPG-500

Industry: Automotive

Solution: Ultrasonic Machining System

Features: Milling + Drilling

Benefits: No burrs, chipping and delamination; Improved efficiency by ultrasonic-assisted machining; Cycle time down by 30%, from 492s/pc to 343s/pc

Material: Carbon Fiber Reinforced Silicon Carbide Composite (Cf/SiC)

Machine Tool: UEM-600

Industry: Aviation & Aerospace

Cutting Tool: Solid PCD Micro-Edge Cutting Tool, Solid PCD Micro Drill, Solid PCD Thread Mill

Features: ɸ0.2*15.5 Deep Hole Drilling, M3 Threaded Hole Drilling and Flat Face Milling

Benefits: Surface roughness (Ra 3.2μm) up by 36% vs. traditional tools; Improved quality without wire pull-out or breakage

Material: Silicon Carbide Ceramic Matrix Composites

Machine Tool: UEM-600

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Profile Milling and Drilling

Benefits: 36% cutting force reduction vs. traditional cutting with ultrasonic + ScCO2 assisted machining

Material: CFRP (6mm)

Solution: Handheld Ultrasonic Drill HUD- PA185

Industry: Aviation & Aerospace

Cutting Tool: Ultrasonic Dagger Drill (Φ5.1 x140°x25x80Lx Φ6-2F)

Features: D5.1mm Hole Drilling

Benefits: Hole roundness improved by 62%; Hole perpendicularity improved by 48%; Hole roughness down by 76%