Conprofe Technology Co., Ltd.

Material: Nomex Honeycomb

Machine Tool: MBR6030-5AXIS

Industry: Aviation & Aerospace

Cutting Tool: Ultrasonic Straight-Edge Cutting Blade + Ultrasonic Cutting Disc

Features: Outer Contour Cutting

Benefits: Efficient small chamfer angle (<18°) machining and complex 3D contouring; Smooth and burr-free surface finish with significant dust reduction; Reduced cutting force and mitigated material damage; Flat surface without indentation

Material: Aluminum Honeycomb

Machine Tool: MBR6030-5AXIS

Industry: Aviation & Aerospace

Cutting Tool: Ultrasonic Cutting Disc

Features: Outer Contour Cutting

Benefits: Effectively suppress macroscopic deformation ofhoneycomb walls with ultrasonic machining; Effectively reduce the cutting force along the feeddirection and the cutting direction of the blade edgeon the honeycomb wall with increasing ultrasonic amplitude

Material: T800 Carbon Fiber Preform

Machine Tool: MBR6030-5AXIS

Industry: Aviation & Aerospace

Cutting Tool: Ultrasonic Straight-Edge Cutting Blade

Features: Contour Cutting (Thickness: 11mm)

Benefits: 11mm full edge length cutting without tool chipping; Smooth and even workpiece edges without burrs

Material: Superalloy

Machine Tool: MVC400-5AXIS

Industry: Aviation & Aerospace

Cutting Tool: Through-Coolant Tapered Ball End Mill with Annular Air Cooling

Features: Blisk Blade Milling

Benefits: Reduced chatter marks on the blade surface and improved contour accuracy with 3-in-1 technology; Blade surface roughness down by 56%, from Ra 0.930μm to Ra 0.408μm, shortening subsequent polishing time

Material: Nomex Honeycomb/ Carbon Fiber

Machine Tool: UPG-600

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Side Milling

Benefits: Smooth surface with minimized tearing and burrs

Material: Glass Fiber Honeycomb

Machine Tool: MBR6030-5AXIS

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Milling and Cutting

Benefits: Dimensional accuracy of ±0.03mm; Reduced cutting force and suppressed delamination; Improved surface finish with no visible burrs; Cycle time down by 30%; Significantly extended tool life

Material: Aviation Foam

Machine Tool: MBR6030-5AXIS

Industry: Aviation & Aerospace

Solution: Ultrasonic Machining System

Features: Milling

Benefits: High-precision machining for complex structures; Reduced cutting force and thermal load; Smooth and flat surface without indentation or deformation, no color change

Material: Carbon Fiber Reinforced Plastics (CFRP)

Machine Tool: UPG-500

Industry: Aviation & Aerospace

Cutting Tool: Solid PCD Micro-Edge Cutting Tool + Solid PCD Drill

Features: Drilling and Profile Milling

Benefits: Improved surface quality; Stable and high-precision machining; Burr size around hole edge down by 94%, from 0.8mm to 0.05mm; Surface roughness down by 60%, from 1.211μm to 0.493μm